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EnergyIoT

SolarGrid

Solar farm, Romania

Key outcomeFault detection: days → minutes
<15min
Fault detection time (was 2–3 days)
5MW
Farm capacity monitored
6.2%
Output recovery from faster response
The challenge

What needed
solving

A 5MW solar farm in Romania was relying on daily manual performance reviews of inverter output data to identify underperforming panels and faults. On average, faults went undetected for 2–3 days before a field visit was scheduled, during which time the affected string was generating minimal or no power. Given the revenue model of the farm (feed-in tariff), each day of reduced output had a direct financial cost. The operations team also had no predictive visibility into maintenance requirements.

The solution

What we built

We built a panel-level IoT monitoring system that integrates with the farm's inverter network and string-level monitoring hardware. Performance data is collected every 5 minutes per string and compared against the expected output model based on current irradiance and temperature conditions. Deviations trigger automated fault classification (soiling, shading, inverter fault, panel degradation), and a maintenance alert is dispatched to the field team with exact string location, estimated output loss, and recommended action.

Tech stack
MQTTPythonInfluxDBGrafanaTwilio SMSOpenWeather API
Category
EnergyIoT
Results

The numbers

Concrete, measurable outcomes delivered in production.

<15min
Fault detection time (was 2–3 days)
5MW
Farm capacity monitored
6.2%
Output recovery from faster response
How we work

From brief to production

01

Discovery & scoping

We map the problem, understand the existing stack, and write a fixed-price proposal. No surprises.

1–3 DAYS
02

Build & weekly demos

You see working software every week. Feedback is incorporated immediately — not at the end.

2–6 WEEKS
03

Testing & QA

Every integration is stress-tested before go-live. Edge cases handled, fallbacks in place.

3–5 DAYS
04

Go live & handover

Full documentation, team training, monitoring setup, and 30-day post-launch support.

1 WEEK

Build something similar?

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